Watlow Heater Catalog

Immersion Heaters WATROD™ and FIREBAR ® Screw Plug Immersion Heaters WATROD™ Screw Plug with Control Assembly Constructed from a WATROD screw plug heater, a moisture resistant terminal enclosure and built-in temperature sensor and power controller, this assembly comes pre-wired and ready for hook-up to any 120VAC control circuit. Optional sheath materials, NPT screw plug sizes and materials, wattages, voltages and terminal enclosures extend application versatility. Performance Capabilities • Watt densities up to 60 W/in 2 (9.3 W/cm 2 ) • Wattages up to 20 kilowatts • Voltages up to 600VAC • Alloy 800/840 sheath temperatures up to 1600°F (870°C) Features and Benefits Three 0.475 in. (12 mm) diameter WATROD elements brazed to a 2 in. NPT brass screw plug • Produces a pressure-tight seal WATROD hairpins are repressed (recompacted) after bending • Maintains MgO density, dielectric strength, heat transfer and life Two built-in thermostats, one on-off with manual reset • Helps ensure safe operation by automatically cycling on and off when process or sheath temperatures reach a predetermined set point selectable from 30° to 250°F (0° to 120°C) Internal mechanical contactor • Works on a 120VAC control circuit to switch higher volts/amps to the heating elements Hinged, moisture resistant terminal enclosure has two conduit openings • Accommodates 3 / 4 in. (19 mm) NPT conduit fittings Terminal enclosures can be rotated to mate with existing conduits • Minimal fastener adjustment required Thermowells allow replacing the thermostat sensing element without draining the fluid being heated • Labor required to maintain and repair is minimized

WATROD Heating Element

2 in. (51 mm) NPT Pipe Thread

Internal Thermostat

On-off Manual Reset Thermostat

Mechanical Contactor

Typical Applications • Water heating • Commercial dishwashers and glass washers • Sterilizing equipment Application Hints Same as Screw Plug Immersion Heaters. See page 149 for details. Accessories Clamping Nut, Gasket and Washers– for mounting to thin-wall tanks, use optional clamping nut, gasket and washers. To order, specify NGW .

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